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Analysis of common failures in the operation of cartoning machine
2021-08-21
Cartoning machine is a kind of packaging machinery, including automatic cartoning machine, medicinal cartoning machine and so on. The automatic cartoning machine automatically loads the medicine bottles, medicinal plates, ointments, etc. and instructions into the folding carton, and completes the box closing action. Some of the more functional automatic cartoning machines also have sealing labels or heat shrink wrap. Package and other additional functions.
Common faults are as follows:
1. Conveyor belts stop or stop in gaps:
(1) Intermittently shut down to check whether there is material shortage, replenish and automatically start.
(2) Shut down and check whether the power supply including the power supply part, the motor or the governor is normal.
2. The carton cannot be sucked down:
(1) Whether the paper boxes are arranged neatly.
(2) Whether the paper boxes are pasted together.
(3) Whether the suction head pressure is normal.
3. After the carton is sucked down, it does not form or pop up at the opening of the box feeding template:
(1) Check whether the carton is too hard.
(2) Check whether the position of the guide rod of the paper box and the box feeding template is not correct.
(3) Check whether the small hook spring at the rear of the box sending template is deformed.
(4) Check whether the height of the suction head and the box feeding track is correct.
4. The manual cannot be sucked down:
(1) Whether the instruction manual is deformed, causing the suction head to fail to hold.
(2) Whether the suction head gas is parallel to the manual.
(3) Whether the width of the manual paper is different, the error must be within 1mm. The stacking position of the manual should be adjusted to a difference of 0.5mm from the inner edge when the suction head rises to the highest position.
(4) The movement of the small paper hook above the suction head of the origami machine is too early. Generally, the small hook should be inserted into the gap between the paper before the suction head is about to drop. The height of the small hook is adjusted to be 0.5mm away from the suction head when it is in the highest position.
5. The paper rebounds during the process of sucking down the manual:
(1) The foot-holding action of the instruction manual was too early, and the instruction manual was taken away by the foot-supporting before being pulled down. The position of the supporting feet is such that they do not touch the sucked manual when they are returned and return to the highest position when the paper picking notch wheel has not pulled the paper.
Common faults are as follows:
1. Conveyor belts stop or stop in gaps:
(1) Intermittently shut down to check whether there is material shortage, replenish and automatically start.
(2) Shut down and check whether the power supply including the power supply part, the motor or the governor is normal.
2. The carton cannot be sucked down:
(1) Whether the paper boxes are arranged neatly.
(2) Whether the paper boxes are pasted together.
(3) Whether the suction head pressure is normal.
3. After the carton is sucked down, it does not form or pop up at the opening of the box feeding template:
(1) Check whether the carton is too hard.
(2) Check whether the position of the guide rod of the paper box and the box feeding template is not correct.
(3) Check whether the small hook spring at the rear of the box sending template is deformed.
(4) Check whether the height of the suction head and the box feeding track is correct.
4. The manual cannot be sucked down:
(1) Whether the instruction manual is deformed, causing the suction head to fail to hold.
(2) Whether the suction head gas is parallel to the manual.
(3) Whether the width of the manual paper is different, the error must be within 1mm. The stacking position of the manual should be adjusted to a difference of 0.5mm from the inner edge when the suction head rises to the highest position.
(4) The movement of the small paper hook above the suction head of the origami machine is too early. Generally, the small hook should be inserted into the gap between the paper before the suction head is about to drop. The height of the small hook is adjusted to be 0.5mm away from the suction head when it is in the highest position.
5. The paper rebounds during the process of sucking down the manual:
(1) The foot-holding action of the instruction manual was too early, and the instruction manual was taken away by the foot-supporting before being pulled down. The position of the supporting feet is such that they do not touch the sucked manual when they are returned and return to the highest position when the paper picking notch wheel has not pulled the paper.
(2) Whether the matching speed of the suction head and the paper picking notch wheel is consistent. The suction head should be lowered first, and then the front part of the notch wheel of the paper grabbing just presses on the paper.
